ASZ Fluoroplastic Centrifugal Pump

• The ASZ series fluoroplastic centrifugal pumps are single-stage single-suction centrifugal pumps. They're axial inlet and radial outlet.

• A simple design of direct connection between a pump shaft and multiple impellers.

• Standard flange connections for both inlet and outlet.

• Flow components are fluoroplastic (F26, F46); Auxiliary parts are cast iron (HT200).

▍Application Scenarios

• Fluoroplastic centrifugal pumps are suitable for handling highly corrosive media of any concentration, including acidic solutions, alkaline solutions, salt solutions, strong corrosive environments, strong oxidizer, organic solvents, etc.

• Industries: Petroleum, chemical, pesticides, acid pickling, dyes, paper manufacturing, electroplating, etc.

▍Operating Conditions

• Thin liquids without solid particles or fibers

• Temperature of media : -20°C ~ 120°C

• Density of media: Up to 1.35 × 10³ kg/m³

• Ambient temperature: Up to +40°C

• Altitude: Up to 1000 meters

• Maximum system pressure: 10 bar

▍Technical Parameters

• Flow range: 2.2 ~ 60 m³/h

• Head range: 20 ~ 50 m

• Power range: 1.1 ~ 18.5 kW

• The two-stage motor is fully enclosed and air-cooled

• Protection class: IP55

• Insulation class: F

• Standard voltage: 50Hz, 3×380V

▍Material Science Benchmarking: ASZ vs. Market Alternatives

A comparative evaluation of fluoroplastic pump technologies reveals critical performance differentiators:

Critical advantages of ASZ technology:

• Hybrid fluoropolymer matrix combining PFA's thermal stability with PTFE's chemical resistance

• Vacuum compression molding eliminates liner delamination risks

• Cryogenic-to-high-temp (-196°C to +260°C) operational flexibility

▍Core Technology Breakthroughs

1. Molecular Bonding Architecture

• Five-Layer Composite Structure:

1. Carbon fiber reinforcement core (30% volume)

2. PFA/PTFE copolymer matrix

3. Graphene-doped diffusion barrier

4. Surface-functionalized corrosion shield

5. Nano-ceramic abrasion coating

• Achieves 17% higher tensile strength than pure PTFE (ASTM D638)

2. Zero-Leakage Containment

• Triple Defense Sealing System:

• Primary seal: Silicon carbide/SIC dynamic face

• Secondary containment: Fluororubber bellows

• Emergency backup: PTFE wedge-block labyrinth

• Exceeds API 682 Plan 53C requirements

3. Smart Material Health Monitoring

• Embedded Fluoropolymer Sensors:

• Real-time crystallinity index tracking

• Creep deformation measurement (0.01mm resolution)

• Permeation rate calculation via dielectric spectroscopy

• Cloud-based predictive analytics:

• Remaining Useful Life (RUL) estimation

• Chemical attack pattern recognition

▍Operational Excellence Guidelines

Material Compatibility Matrix

Compatibility rating scale: A1=Excellent, B2=Conditional, C3=Not Recommended, D4=Failure

Maintenance Optimization Protocol

1. Daily:

• Verify sensor data through LeikeChemGuard app

• Check foundation bolt torque (85±5 N·m)

2. Monthly:

• Lubricate bearings with PFPE grease (ISO 100 VG)

• Validate seal flush pressure (0.2-0.3MPa above process)

3. Annual:

• Perform eddy current testing on liner thickness

• Replace sacrificial anode (Mg alloy, 95% consumption limit)

▍Application Engineering Solutions

Q1: Performance in HF Alkylation Units?

• HF Specialized Configuration:

• Zirconium-reinforced flanges (ASME B16.42)

• Double mechanical seals with LiAlSiO4 ceramics

• 5mm thick PFA erosion shields

• Certified for 50ppm HF vapor environments

Q2: Compliance with Semiconductor Standards?

• Ultra-Pure Variant (ASZ-UP):

• SEMI F72-0708 compliance

• Electro-polished surfaces (Ra 0.4μm)

• 316L SS metallurgy with EP (Electropolish) finish

• Particle count <5/mL (>0.1μm)

Q3: Explosion Safety in VOC Service?

• ATEX/IECEx Package:

• Non-sparking silicon bronze hardware

• Intrinsically safe thermal cutoffs

• Grounding continuity monitoring (1Ω max)

• Certified for NEC 500 Class I Group D

Q4: Sanitary Process Compatibility?

• 3-A Sanitary Certification:

• Tri-clamp connections (ASME BPE)

• CIP/SIP capable (140°C, 2.5 bar steam)

• Passes USDA Dairy 2017 standards

• Zero dead-leg design

▍Industry 4.0 Integration

1. Digital Twin Performance Modeling

• Virtual pump environment simulates:

• Chemical attack propagation

• Stress corrosion cracking risks

• Optimal flush plan selection

2. Blockchain Material Traceability

• Immutable records for:

• Fluoropolymer resin batch data

• QA/QC inspection results

• Maintenance history (ISO 14224)

3. AR-Assisted Field Service

• Wearable tech features:

• Liner thickness holographic visualization

• Chemical splash risk mapping

• Hands-free maintenance documentation

▍Sector-Specific Configurations

▍Sustainability Leadership

1. Circular Economy Design

• 97% component recyclability:

• Fluoropolymer material recovery (pyrolysis)

• Metal parts remanufacturing protocol

• Closed-loop coolant system

2. Carbon Neutral Manufacturing

• Plant operations powered by:

• 40% solar energy (ISO 14064-1)

• Carbon credit offset program

• Zero liquid discharge (ZLD) system

3. Green Chemistry Compatibility

• Certified for:

• Ionic liquid processing

• Supercritical CO2 applications

• Bio-based solvent systems

▍Conclusion: Redefining Chemical Pump Reliability

The ASZ Fluoroplastic Centrifugal Pump by Zhejiang Leike establishes new paradigms in corrosion engineering through molecular-level material innovations, smart condition monitoring, and sustainable lifecycle management. This solution empowers chemical processors to achieve unprecedented operational safety and cost efficiency while meeting stringent environmental regulations.

▍Model Description